We've put together this page to give an idea of the different types of construction involved with Wooden and GRP boats.  Hopefully it will be useful.  We're adding to it as we get time, so check back when you can.  If you have a specific query about marine construction, please email us, we will try to help where we can!

WOODEN BOATS.

Construction Methods.

Carvel.     The plank edges are butted together and the seams are either caulked with cotton or oakum, or are closed seam.

Clinker.     The plank edges are over lapped and riveted through.

Strip Planked.     Similar to carvel, but the planks are glued together. Sometimes the planks are also moulded so they interlock.

Cold Moulded.     Thin planks are laid diagonally over moulds or strip planking. Other layers are laid in opposite directions and glue to the underlying layer.

Sawn Frames.   The frames are cut from timber, usually oak, whose grain runs in the same direction as the frame.

Steamed Timbers.     Oak or Elm timbers are steamed and then bent into the hull.

Laminated Frames.     Thin planks of timber are glued together in layers around moulds or the hull sides to form the frames.

Fastenings.

Boat Nails.     Usually galvanized steel, They are used on larger, carvel, boats. Typically older fishing boats.

Copper Nails and Roves.     Copper nails are driven through the planks and timbers and then have roves, similar to washers, fitted. The nails are then either cut and riveted or are bent to form a staple effect.

Bronze Screws.     These are suitable for use in all areas of the vessel.

Stainless Steel Screws.     These are suitable for use in most areas, but must not be used in wet oak as the acid in the oak will corrode the stainless steel.

Brass Screws.     These are suitable for interior and exterior work above the waterline.

Cast Iron.     Used mainly for keel bolts. Good quality cast iron will last for years.

Plastic Nails.     Sometimes used in cold moulded and strip planked vessels as they can be machined without damaging tools.

 

GLASS REINFORCED PLASTIC.

Construction Methods.

Solid or Single-skin construction.   Chopped strand matting and/or woven glass cloth is laid into a gel-coated mould and is wetted out with a resin, the resin can be polyester, vinylester or epoxy, to produce a solid hull.

Sandwich or Cored construction.   A core of foam, balsa or honeycomb is sandwiched between layers of GRP to create a lightweight structure. Often used to form deck mouldings as no deck beams are necessary with this method of construction.

Resins.  

Polyester.   The most common resin for production boats due to its ease of use and relatively low cost. Polyester resin is more prone to osmosis than vinylester or epoxy.

Vinylester.   More waterproof than polyester, but with similar handling properties, a layer is often used between the gel-coat and the main laminate as an osmosis prevention. Also used in the production of racing boats. Considerably more expensive than polyester resin.

Epoxy.    Used for high strength low weight laminates in the construction of racing yachts. Also used for underwater repairs and osmosis treatments. The most expensive of the resins.

Reinforcing Materials.

Chopped strand mat.   A loosely connected mat material held together by a binder chemical. When wetted out the binder breaks down.

Woven materials.   The glass fibres are woven into a cloth and generally have no binder chemicals. Woven materials come in numerous weights and weave patterns.

      

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Web design: Alex Bodman, February 2008.

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